Machine Reconditioning & Retrofitting with FANUC, MITSUBISHI and SIEMENS Controllers

Unlock the full potential of your existing machines with our top-of-the-line Machine Reconditioning and Retrofitting services. At Mavanoor Tech Solutions, we specialize in upgrading your machinery with cutting-edge FANUC, MITSUBISHI, and SIEMENS Controllers, empowering your business with enhanced performance, efficiency, and precision.

Machine Reconditioning:

Is your machinery showing signs of wear and tear, leading to decreased productivity and reliability? Our Machine Reconditioning service is here to breathe new life into your aging machines. Our team of skilled technicians will thoroughly inspect and assess your equipment, identifying areas that require attention. We then employ advanced reconditioning techniques, replacing worn-out components and restoring your machines to optimal working condition. By choosing Mavanoor Tech Solutions for reconditioning, you can extend the lifespan of your machines and maximize your return on investment.

Machine Retrofitting with FANUC, MITSUBISHI, and SIEMENS Controllers:

Upgrade your machinery to the next level of performance and efficiency with our state-of-the-art Machine Retrofitting services. We offer retrofit solutions featuring industry-leading FANUC, MITSUBISHI, and SIEMENS Controllers, known for their precision, reliability, and cutting-edge technology. Our expert team will seamlessly integrate these controllers into your existing machines, bringing a host of modern capabilities to your operations. Enjoy improved accuracy, faster processing times, advanced programming options, and user-friendly interfaces that will enhance your productivity and elevate your business to new heights.

Interfacing CNC Machines with Different Controllers

As manufacturing technologies continue to evolve, it is crucial to keep your CNC machines up-to-date and compatible with the latest controller systems. Whether you have a CNC milling machine, CNC lathe, CNC router, or any other type of CNC machine, our experts possess in-depth knowledge and experience in interfacing them with various controllers, including but not limited to FANUC, MITSUBISHI, SIEMENS, and more.

Our Services Include:

• Controller Compatibility Assessment: Our team will conduct a thorough assessment of your CNC machines and existing controllers to determine the compatibility with new controller systems. We will provide you with comprehensive recommendations based on your requirements and budget.
• Controller Integration: Once the appropriate controller is selected, our engineers will proceed with the precise integration of the new controller into your CNC machines. This process involves ensuring seamless communication between the machine's hardware and the controller's software, resulting in a harmonious and efficient interface.
• Software Configuration: Our experts will configure the controller's software to suit your specific machining needs, ensuring optimized performance and ease of operation. We will tailor the settings to match your workflow, enabling you to achieve precise and consistent results.
• Testing and Validation: Before handing over the interfaced CNC machine to you, we conduct rigorous testing and validation to ensure the system functions flawlessly. We check for accuracy, stability, and reliability, ensuring that your machine is ready to perform at its best.
• Training and Support: Our commitment to you doesn't end with the completion of the project. We provide comprehensive training to your operators and maintenance staff to ensure they are familiar with the new controller's features and functionalities. Additionally, our support team remains available to assist you with any queries or issues that may arise in the future.

PLC Development for different controllers

We provide cutting-edge PLC (Programmable Logic Controller) development services tailored to meet the diverse needs of industries worldwide. Our team of highly skilled engineers and technicians is committed to delivering innovative, efficient, and reliable solutions to optimize your industrial processes and ensure seamless automation.

Our PLC Development Services include:

• PLC Programming: Our skilled programmers are proficient in various PLC programming languages, such as ladder logic, function block diagram (FBD), structured text (ST), and sequential function chart (SFC). Whether you need a new PLC program or modifications to an existing one, we have the expertise to meet your requirements.
• PLC System Design and Configuration: Our team works closely with your organization to understand your specific needs and tailor a custom PLC system design. We assist in selecting the appropriate PLC hardware and configuring the system to ensure optimal performance and compatibility.
• PLC HMI (Human-Machine Interface) Development: We create intuitive and user-friendly HMIs that allow operators to monitor and control the industrial processes efficiently. Our HMI designs focus on enhancing productivity, reducing downtime, and providing real-time data visualization.
• PLC Communication Protocols: We specialize in integrating PLCs with various communication protocols like Modbus, Profibus, Ethernet/IP, DeviceNet, and more. This enables seamless data exchange between PLCs, HMIs, SCADA systems, and other devices, streamlining your automation ecosystem.
• PLC Troubleshooting and Debugging: Experiencing issues with your current PLC setup? Our team can diagnose and resolve PLC-related problems effectively, ensuring minimal downtime and optimal performance.
• PLC System Upgrades and Migration: If you have an outdated PLC system that needs an upgrade or plan to migrate to a new PLC platform, our experts can handle the entire process with precision, minimizing disruptions and ensuring a smooth transition.
• PLC Maintenance and Support: At Mavanoor Tech Solutions, we offer ongoing support and maintenance services to ensure your PLC systems remain efficient and reliable over the long term. Our proactive approach helps prevent potential issues and keeps your operations running smoothly.
• Custom PLC Solutions: We understand that every industrial application has unique requirements. Our team is well-equipped to develop tailor-made PLC solutions that address your specific needs, maximizing efficiency and productivity.

Hydraulic & Coolant System Design & Development services

Mavanoor Tech Solutions, your premier destination for Hydraulic & Coolant System Design & Development services. We take pride in being a leading provider of innovative and reliable solutions for industrial applications, helping businesses optimize their processes and enhance productivity.

Our Hydraulic & Coolant System Design & Development services include:

• Hydraulic System Design: Our team of skilled engineers excels in designing custom hydraulic systems tailored to meet your specific requirements. Whether you need a new system designed from scratch or improvements to an existing one, we ensure the optimal integration of components to deliver efficient power transmission and precise control.
• Hydraulic System Simulation and Analysis: We employ state-of-the-art simulation tools to model and analyze hydraulic systems, ensuring their performance and efficiency before the physical implementation. This approach enables us to identify potential issues and make necessary adjustments to achieve optimal results.
• Hydraulic Cylinder Design and Development: We specialize in the design and development of high-performance hydraulic cylinders suitable for various industrial applications. Our cylinders are engineered to deliver exceptional reliability, durability, and precision for your specific needs.
• Hydraulic Pump and Motor Selection: Selecting the right hydraulic pumps and motors is critical for the success of any hydraulic system. Our experts assist you in choosing the most suitable components, taking into account factors such as flow rates, pressure requirements, and energy efficiency.
• Hydraulic Valve and Actuator Integration: Proper integration of hydraulic valves and actuators is essential for smooth and precise system operation. Our team ensures seamless integration and configuration, optimizing the performance and control of your hydraulic systems.
• Coolant System Design and Development: Efficient coolant systems are crucial for maintaining optimal operating temperatures and extending the lifespan of industrial machinery. We offer comprehensive coolant system design and development services that focus on efficient heat dissipation and coolant circulation.
• Fluid Filtration and Contamination Control: We emphasize the importance of fluid filtration and contamination control in hydraulic and coolant systems. Our solutions include the implementation of effective filtration systems to ensure the longevity and performance of your equipment.
• System Testing and Validation: Before deployment, our systems undergo rigorous testing and validation to ensure they meet the highest quality standards. We simulate real-world operating conditions and verify the system's performance, reliability, and safety.
• Maintenance and Support: At Mavanoor Tech Solutions, we believe in long-term partnerships with our clients. We offer ongoing maintenance and support services to keep your hydraulic and coolant systems operating at their best, minimizing downtime and maximizing productivity.

SSR (Solid State Relays)

Different types of SSR (Solid State Relays) We offer wide range of high-quality Solid State Relays (SSRs) designed to meet the diverse needs of our clients. Our SSRs are engineered with precision and incorporate the latest technological advancements, ensuring exceptional performance, reliability, and longevity. We understand that every project is unique, and our team of experts is always ready to provide personalized solutions and technical support to meet your specific requirements. Whether you need SSRs for industrial automation, power distribution, or any other application, we are committed to delivering the most reliable and efficient SSRs for your needs.

Our Services Include:

• Single Phase Solid State Relays: Our single-phase SSRs are ideal for a variety of applications, including lighting control, motor control, heating elements, and industrial automation. They come with load current ratings that cater to various voltage and current requirements, making them suitable for a broad range of industries.
• Three Phase Solid State Relays: For more demanding applications that involve three-phase power systems, our three-phase SSRs are the perfect choice. With enhanced power handling capabilities and built-in protection features, these SSRs ensure seamless operation and safety in high-power applications, such as industrial machinery, HVAC systems, and motor drives.
• Zero-Crossing SSRs: Zero-crossing SSRs are designed to switch the load precisely at the point where the voltage crosses zero, minimizing electrical noise and reducing stress on connected equipment. These SSRs are particularly well-suited for applications that require reduced electromagnetic interference (EMI) and provide a smooth, controlled output.
• Random Switching SSRs: Random switching SSRs offer faster response times and lower switching noise compared to zero-crossing SSRs. They are suitable for applications that require dynamic control of the output power, such as phase angle control for resistive heating, lighting dimming, and motor speed regulation.
• DC Input SSRs: Our DC input SSRs are specifically designed for DC control applications, including battery-powered systems, solar power installations, and DC motor drives. These SSRs provide reliable and efficient switching for various DC loads, with options for both low and high voltage requirements.
• AC Input SSRs: AC input SSRs are widely used for switching AC loads in diverse applications. They are available in a variety of input voltage ranges, ensuring compatibility with different control systems, PLCs, and microcontrollers.
• Heat Sink Mounted SSRs: To cater to applications with higher current and voltage ratings, our heat sink mounted SSRs offer enhanced thermal performance, ensuring efficient heat dissipation and prolonged SSR life.

Internet of Things(IOT)

We are dedicated to unlocking the limitless possibilities of the Internet of Things (IoT) to transform businesses and elevate lifestyles. Our cutting-edge IoT services provide innovative solutions to connect devices, collect data, and enable seamless communication between machines, people, and processes.

Our IoT Services Include:

• Industrial IoT (IIoT): Enhance industrial processes, streamline operations, and increase productivity with our IIoT solutions. Monitor machinery, predict maintenance needs, and optimize production through real-time data analytics.
• Smart Home Solutions: Turn your home into a smart, interconnected living space with our smart home solutions. Control appliances, lighting, security systems, and more remotely, bringing convenience and energy efficiency to your fingertips.
• Healthcare IoT: Revolutionize healthcare with IoT-enabled medical devices and remote patient monitoring systems. Improve patient outcomes, reduce costs, and enhance healthcare accessibility through our innovative solutions.
• Agriculture IoT: Empower farmers with smart agriculture solutions that enable precision farming, remote monitoring of crops and livestock, and intelligent resource management for increased yields and sustainability.
• Retail IoT: Elevate the retail experience with IoT-powered inventory management, personalized marketing, and smart store systems, enhancing customer engagement and optimizing store operations.

Electrical Products related to CNC machines.